LV (max 400V) AC induction motors -steps of winding:

• Collect Motor Data
• Investigation root cause of Motor destroyed
• Disassembly
• Log of winding data
• Calculation of new winding data – in case of re-winding for different speed or voltage
• Starter- and Operational Capacitor calculation  – in case of re-winding from 3-phase to 1-phase
• Cleaning of motor parts, checking its quality
• Insulation
• Create coils (produce bobbins necessary)
• Placing coils into stator slots
• Place Temerature detectors (usually, 1 or 2 sensors per phase)
• Final forming coils and cording
• Impregnation
• Drying
• New Bearings if necessary
• Assembly
• Testrun, measure parameters
• Photo documentation of each motor; For future reference, data stored in a database.
• I have already several things re-wound such as motors, ignition coils, tranformers, and toroid. Till now, the smallest thing was a miniature stepper motor of a Casio watch: 8000 turn of 63micron diameter copper wire wound on it. The biggest was: a 10kW 2-Pole 3 phase induction motor.