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MOTOR REPAIR

Brushed DC motors:

  • Motor data log
  • Investigation for cause of motor destroy
  • Disassembly
  • Checking of rotor coils (cut, shortcut in coil, shortcut to shaft)
  • Quality inspection of the Commutátor and Brushes
  • Inspection of stator permanent magnets (PMDC motors); checking magnets for cracks, checking magnets’ placing and stable positioning 
  • Inspection of Stator winding (wire break/cut, short cut in coil, shortcut to housing ground)
  • Cleaning of all parts, then checking of each parts’ quality
  • Produce of coils and hard brazing – in case of coil replacement necessary
  • Main ground insulation replace below coils
  • Fixing coils and coil ends
  • Impregnation of stator coils
  • Rotor coil data log 
  • Disassemble/remove rotor coils – in case of coil replacement necessary. Inspection or replace of rotor coil insulation – depending of what type it is
  • Usually, the small rotor’s coils replacement possible only. The production of copper bars of bigger rotors is out of PowerChild Kft’s capabilities 
  • Brazing coil ends in commutators and checking each of coils
  • Impregnation of rotor coils
  • Fine machining of commutator
  • In case of big deformation or damage or burns of commutator can cause a complete rotor replacement, because replacing communtator is too expensive (much work)
  • Rotor balancing(in cooperation with outsider company)
  • Replace bearings
  • Replace brushes if necessary. Shaping the new brushes to commutator
  • Assembly
  • Testrun and measure parameters
  • Photo documentation

BLDC motors:

  • Usually, these motors have no coils but permanent magnets on rotor. Thus the stator coils could be checked or replaced only. 
  • HALL-effect sensors checking and replacing – if necessary
  • Replace bearings – if necessary

Squirrel cage induction motors:

  • Stator coil checking and repair desribed at motor winding section of this website. Usually, we have typical tasks with rotor as following:
  • Inspection of rotor bars and end rings; Rotor must be replaced in case of broken bars or end ring. 
  • Bearing replacement – if necessary