MOTOR REPAIR
Brushed DC motors:
- Motor data log
- Investigation for cause of motor destroy
- Disassembly
- Checking of rotor coils (cut, shortcut in coil, shortcut to shaft)
- Quality inspection of the Commutátor and Brushes
- Inspection of stator permanent magnets (PMDC motors); checking magnets for cracks, checking magnets’ placing and stable positioning
- Inspection of Stator winding (wire break/cut, short cut in coil, shortcut to housing ground)
- Cleaning of all parts, then checking of each parts’ quality
- Produce of coils and hard brazing – in case of coil replacement necessary
- Main ground insulation replace below coils
- Fixing coils and coil ends
- Impregnation of stator coils
- Rotor coil data log
- Disassemble/remove rotor coils – in case of coil replacement necessary. Inspection or replace of rotor coil insulation – depending of what type it is
- Usually, the small rotor’s coils replacement possible only. The production of copper bars of bigger rotors is out of PowerChild Kft’s capabilities
- Brazing coil ends in commutators and checking each of coils
- Impregnation of rotor coils
- Fine machining of commutator
- In case of big deformation or damage or burns of commutator can cause a complete rotor replacement, because replacing communtator is too expensive (much work)
- Rotor balancing(in cooperation with outsider company)
- Replace bearings
- Replace brushes if necessary. Shaping the new brushes to commutator
- Assembly
- Testrun and measure parameters
- Photo documentation
BLDC motors:
- Usually, these motors have no coils but permanent magnets on rotor. Thus the stator coils could be checked or replaced only.
- HALL-effect sensors checking and replacing – if necessary
- Replace bearings – if necessary
Squirrel cage induction motors:
- Stator coil checking and repair desribed at motor winding section of this website. Usually, we have typical tasks with rotor as following:
- Inspection of rotor bars and end rings; Rotor must be replaced in case of broken bars or end ring.
- Bearing replacement – if necessary